36000BPH Aseptic Filling Production Line

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  • High integration, small footprint and high return on investment.
  • Newamstar 6th generation blowing machine, with production output of up to 2750 bottles/mold/hour.
  • Pre-adhesive labeling technology without glue station, easy for operation and maintenance.
  • Non-contact type electronic filling valve, maximum hygiene with sterilization module and technical process control.
  • With online inspection and rejection system to control the quality of preform, empty bottle and label.
  • Full servo synchronization control, quick changeovers, with flexible production.
  • With MES system to realize life-cycle management of data identification, acquisition tracking and quality traceability.

Newamstar’s aseptic cold filling technology has entered the world’s advanced ranks as one of few components able to provide matured aseptic cold filling line.
The technology was verified by clients factories and it’s applicable for the functional drinks,juice,milk,neutral drinks production.

Tech parameter Main tech index
capacity 12000-43200BPH(500ML)
filling precision ≤±0.5%
sterilization of rinsed bottles/caps ≥5D
sterilized liquid residue in bottle ≤0.5mg/L H2O2
bottle diameter 50-96mm
bottle height 150-320mm

Components

Disinfectant preparation system 100 Class air purification room
Empty bottle sterilization unit CIP/SIP  system for aseptic zone
Cap sterilization unit Waste gas treatment system
Aseptic UHT sterilizer for product Liquid sealing system
UHT sterilizer for sterile water Pure steam generator
CIP/SIP system Liquid nitrogen dosing system
Aseptic isolation system Aseptic 5-in-1 filling monobloc
Aseptic product storage and constant pressure system Automatic control system for thewhole line
Sterile compressed air/nitrogen
preparation system
Technical parameter monitor and record system

Technical Innovation
In 2003,first domestic low-speed aseptic filling line for large bottle
In 2005,first domestic 21000BPH aseptic filling line for energy drink exported Otsuka.
In 2006, first domestic 30000BPH aseptic filling line for carbonated juice
In 2009,first domestic 42000BPH aseptic filling line for Dali group,promoted the high-speed development of the customer
In 2011,Newamstar’s aseptic filling line has accomplished domestic industrialization layout for energy drinks,juice and tea to dairy drinks and neutral drinks.
In 2015,the world’s leading seventh generation of aseptic cold filling technology.

Features
1. Multi rounds disinfectant spraying and cleaning technology to guarantee the safety of technics.
2. Mechanical type or electronic pulse type nozzle gives attention to both reliability and water saving function.
3. Non-contact filling head avoids cross contamination and ensures the safety of microorganism.
4 .Volumetric flowmeter filling valve, accurate and reliable.
5. Aseptic capper, with self -lubrication ceramics bearing, servo-motor driving could be optional.
6. The soaking type or liner spraying type cap sterilizer can be chosen.
7. Automatic inspection, control and data record system take monitoring for all critical points of the production line.

Item Remark Capacity
Water Treatment System 5-100T/H
Beverage Pre-treatment System 5-60T/H
Filling production line Aseptic Filling Machine PET Bottle 12000-43200BPH
Blowing-Filling-Capping Combiblock PET Bottle 12000-80000BPH
Rotary Blow Molding Machine PET Bottle 12000-80000BPH
Hot Filling Line PET Bottle 12000-43200BPH
Ultra-clean (Middle Temperature) Filling Line PET Bottle 12000-43200BPH
Ultra-clean (ESL) Filling Line PET Bottle 12000-43200BPH
Bottled Water Filling Line PET Bottle 12000-80000BPH
3L-10L Big Bottle Water Filling Line PET Bottle 16000-6000BPH
5L Big Bottle Water Blowing-Filling-Capping Combiblock PET Bottle 2000-12000BPH
CSD Filling Line PET Bottle 12000-43200BPH
CSD Filling Line Glass Bottle 12000-43200BPH
CSD Filling Line Can 9000-30000BPH
Condiment Filling Line (Soy sauce, Vinegar) PET Bottle 5000-36000BPH
Condiment Filling Line (Soy sauce, Vinegar) Glass Bottle 5000-36000BPH
3L-5L Big bottle Edible Oil Filling Line PET Bottle 1000-6000BPH
Liquid Household & Personal Care Products Filling Line PET Bottle 5000-36000BPH
Beer Filling Line PET Bottle 12000-48000 BPH
Barreled Water Filling Line 3/5 Gallon 600-3000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System 5000-80000BPH
Shuttle-type automatic warehouse system
Stacking-type automatic warehouse system
Management system of intelligent factory

 

About Newamstar:

Newamstar is a joint-stock listed company (stock code 300509) focusing on integrated solutions for smart factories of liquid products. It is committed to providing comprehensive contracting services for smart factories with production and storage integrated solutions.

Newamstar’s expertise in liquid packaging ensures the perfect combination of process design and product-line engineering. With the established process design system of various liquid packaging fields such as beverages, dairy products, liquors, condiments, and daily chemical products, we can provide customized turnkey solution for your project considering different packaging forms and specific factory layouts.

Newamstar has served Coke, Danone, Nestle, Otsuka, Wahaha, Dali, C’estbon, Ganten, Nongfu Spring, COFCO, Haday, Luhua, Hengshun, Nice and other famous brands at home and abroad. It has more than 2200 production lines in more than 80 countries and regions around the world, and realize the dream of “Made in China, Made for World”.

Since its founding, Newamstar, under the concept of “Driving development through innovation and winning the market with quality”, has been providing global customers in the five fields of beverages, dairy , liquors, condiments and daily chemicals with complete sets of intelligent equipment and comprehensive solutions for water treatment, pre-distribution, blowing, filling, secondary packaging, handling robots, intelligent stereo warehouses, etc. Newamstar can provide users with planning, designing and implementation of smart factory integration projects. From product recipe, three-dimensional bottle design to factory overall planning, and from key equipment R&D, software platform customization & development to full life cycle service of engineering projects, we keep pace with the times, pioneer and innovate.

Contact Us:

E-mail: e@newamstar.com
WhatsApp: +86 185 2130 0509
Facebook: https://www.facebook.com/newamstarchina/
Youtube: https://www.youtube.com/channel/UCzAkD6pk20Bq3gObAskZxYw

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1 Review For This Product

  1. 01

    by Cobus Bester

    The constantly improving manufacture process, and the smooth and highly efficient function, all these factors ensure that production lines can keep bringing steadily and efficient benefits to customers.

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