Ultra-Clean Aseptic Cold Filling Machine

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  • High integration, small footprint and high return on investment.
  • Newamstar 6th generation blowing machine, with production output of up to 2750 bottles/mold/hour.
  • Pre-adhesive labeling technology without glue station, easy for operation and maintenance.
  • Non-contact type electronic filling valve, maximum hygiene with sterilization module and technical process control.
  • With online inspection and rejection system to control the quality of preform, empty bottle and label.
  • Full servo synchronization control, quick changeovers, with flexible production.
  • With MES system to realize life-cycle management of data identification, acquisition tracking and quality traceability.

Newamstar owns the domestic exclusive mature medium and high speed PET bottle ultra-clean filling technology, which has a wide adaptability for beverage products.

Aiming at high acid or low acid product, the whole system could achieve the sterilization efficiency 5D or 6D. Wet sterilization technics adopts PAA as disinfectant which is used for sterilization of the bottle and cap after heated. The aseptic zone is realized through isolator. The classified clean room in the machine room is kept through overpressure.

As the exclusive technology developed by Newamstar, ultra-clean filling is also called moderate temperature hot filling. It is designed to make use of the standard PET bottle’s maximum heat-resistant limit. In this way, there is no need to use the heat resistant bottle, therefore the bottle cost is reduced. As the filling temperature is lower, the sanitary requirement and the microorganism control are stricter. 5-in-1 ultra clean filling system integrates two rounds of disinfectant rinsing, sterile water rinsing, filling and capping. Some parts design concept and control technology are the same as aseptic filling.

Up to now, more than 50 ultra clean filling lines are running all over the world. Some typical customers: Harbin Pharmaceutical Group Co., Ltd., Otsuka Pharmaceutical Group, Beijing Huabang Group, Indonesian Cherrio Group, Philippine Oishi, etc

Item Remark Capacity
Water Treatment System 5-100T/H
Beverage Pre-treatment System 5-60T/H
Filling production line Aseptic Filling Machine PET Bottle 12000-43200BPH
Blowing-Filling-Capping Combiblock PET Bottle 12000-80000BPH
Rotary Blow Molding Machine PET Bottle 12000-80000BPH
Hot Filling Line PET Bottle 12000-43200BPH
Ultra-clean (Middle Temperature) Filling Line PET Bottle 12000-43200BPH
Ultra-clean (ESL) Filling Line PET Bottle 12000-43200BPH
Bottled Water Filling Line PET Bottle 12000-80000BPH
3L-10L Big Bottle Water Filling Line PET Bottle 16000-6000BPH
5L Big Bottle Water Blowing-Filling-Capping Combiblock PET Bottle 2000-12000BPH
CSD Filling Line PET Bottle 12000-43200BPH
CSD Filling Line Glass Bottle 12000-43200BPH
CSD Filling Line Can 9000-30000BPH
Condiment Filling Line (Soy sauce, Vinegar) PET Bottle 5000-36000BPH
Condiment Filling Line (Soy sauce, Vinegar) Glass Bottle 5000-36000BPH
3L-5L Big bottle Edible Oil Filling Line PET Bottle 1000-6000BPH
Liquid Household & Personal Care Products Filling Line PET Bottle 5000-36000BPH
Beer Filling Line PET Bottle 12000-48000 BPH
Barreled Water Filling Line 3/5 Gallon 600-3000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System 5000-80000BPH
Shuttle-type automatic warehouse system
Stacking-type automatic warehouse system
Management system of intelligent factory

 

About Newamstar:

Newamstar is a joint-stock listed company (stock code 300509) focusing on integrated solutions for smart factories of liquid products. It is committed to providing comprehensive contracting services for smart factories with production and storage integrated solutions.

Newamstar’s expertise in liquid packaging ensures the perfect combination of process design and product-line engineering. With the established process design system of various liquid packaging fields such as beverages, dairy products, liquors, condiments, and daily chemical products, we can provide customized turnkey solution for your project considering different packaging forms and specific factory layouts.

Newamstar has served Coke, Danone, Nestle, Otsuka, Wahaha, Dali, C’estbon, Ganten, Nongfu Spring, COFCO, Haday, Luhua, Hengshun, Nice and other famous brands at home and abroad. It has more than 2200 production lines in more than 80 countries and regions around the world, and realize the dream of “Made in China, Made for World”.

Since its founding, Newamstar, under the concept of “Driving development through innovation and winning the market with quality”, has been providing global customers in the five fields of beverages, dairy , liquors, condiments and daily chemicals with complete sets of intelligent equipment and comprehensive solutions for water treatment, pre-distribution, blowing, filling, secondary packaging, handling robots, intelligent stereo warehouses, etc. Newamstar can provide users with planning, designing and implementation of smart factory integration projects. From product recipe, three-dimensional bottle design to factory overall planning, and from key equipment R&D, software platform customization & development to full life cycle service of engineering projects, we keep pace with the times, pioneer and innovate.

Contact Us:

E-mail: e@newamstar.com
WhatsApp: +86 185 2130 0509
Facebook: https://www.facebook.com/newamstarchina/
Youtube: https://www.youtube.com/channel/UCzAkD6pk20Bq3gObAskZxYw

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2 Reviews For This Product

  1. 02

    by Cobus Bester

    Real-world examples of how much you could save in operating costs and carbon emissions!

  2. 02

    by Andrew

    Whether you’re a small or large beverage producer, you need to make sure you maintain the same high levels of quality and taste all the while keeping up with market demands.

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